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Bright Print Group - Lean Green Printing Machine

 

Article by the Office of Environment & Heritage Sustainability Advantage Program
November 2011

environment.nsw.gov.au/sustainbus/sustainabilityadvantage.htm

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The directors of the Bright Print Group have ink in their blood. Four generations of Brights have spent their working lives around printing presses, leaving the current custodians of the business, including Debbie Burgess, with a proud heritage they want to protect.

In brief
Taking a more sustainable approach to business has helped Bright Print Group reduce its impact on the environment; save money on water, electricity and waste charges; streamline its business systems; tender for work with clients who value green principles; generate new marketing opportunities; and learn more from like-minded organisations.
Bright Print Group is proud of its achievements which include:
• reducing water use by 70 per cent since 2007 – a saving of $15,000
• reducing overall electricity usage by 7.5 per cent – with a corresponding cut in greenhouse gas emissions
• recycling 98 per cent of all waste
• upgrading air-conditioning and installing LED lighting throughout its plant, saving 150,000 kilowatt hours or almost $36,000 per year
• installing a water recirculation unit on its computer-to-plate processor – saving 92 per cent of water used in this process, or about $1000 per quarter.

 

Burgess’ great-grandfather started in the printing industry as a typesetter in the early 1900s. By 1918 he had saved enough to buy a small newspaper in Taree, The Manning River Times. Forty years later he sold his publishing company to a young Rupert Murdoch.

Burgess’ grandfather and father also started as typesetters before helping to build what the company has become today. ‘After such a long family commitment to printing, where our forefathers have always been successful, we want to preserve their legacy,’ says Burgess.‘What is relevant for our tenure is sustainability – financial, environmental, and social. Awareness of how a business is intertwined with its physical environment is much more important now than in the past. So we are mindful of our place in the industry and we feel very strongly about making sure we succeed on all levels.’

Bright Print Group, based in Sydney, employs about 100 people in providing print and related services to a mix of clients across Australia. Bright Print Group identified best practice sustainability as a goal before the idea became fashionable. The company had already achieved ISO 14001 – an environmental management standard that helps organisations minimise their impact on the environment. However, the company wanted to take a more holistic view of its sustainability performance, ensure its approach was as robust as possible, and measure itself against others.

Bright Print Group joined the Sustainability Advantage Program in January 2009. The company worked with environmental experts to investigate its existing operations and develop a plan to adopt more sustainable practices.‘Sustainability Advantage played a big part in ensuring transparency and in adopting ideas that could enhance what we already had in place,’ Burgess says.
‘We were aware of sound environmental practices. Sustainability Advantage helped us to refine our operations and make sure we had plugged any gaps, especially with our resource usage and carbon emissions.’

Bright Print Group commissioned an independent energy and greenhouse gas emissions audit to provide a benchmark for reducing carbon emissions. The audit covered all aspects of the business, including equipment; utilities; employee services; ground transport; and other services such as couriers, postage, advertising and cleaning.The company has saved 75 mega watt hours per year by taking practical steps such as replacing all fluorescent tubes, turning off halogen downlights during the day, using zone lighting, replacing mercury vapour high intensity discharge lights with fluoro lights and installing timer devices on all hot water units.

Historically, the printing industry has used large amounts of volatile chemicals, water and electricity and generated considerable waste. Today, Bright Print Group uses soy-based inks; recommends recycled paper stocks; installs computer-to-plate technology; uses water recirculation units; eliminates toxic chemicals; uses alcohol-free printing presses; selects energy-efficient machinery and computer devices; avoids excess packaging and disposable products; and recycles printing plates, paper, cardboard, plastics, ink, toner cartridges, bottles, cans, food containers, printers’ rags, and even computer parts and mobile phones.

When we started the environmental push we looked closely at everything coming into the factory and what we were sending out,’ says Burgess. ‘It was clear we needed to reduce our waste to landfill. Through better purchasing, returning surplus items to suppliers, and separating our waste, we went from four collections of a 1.5 cubic metre waste bin per week to one per fortnight.’


‘We never expected such a reduction. But we look back in hindsight and see that it was so obvious. We wonder why it took us so long.’In brief Taking a more sustainable approach to business has helped Bright Print Group reduce its impact on the environment; save money on water, electricity and waste charges; streamline its business systems; tender for work with clients who value green principles; generate new marketing opportunities; and learn more from like-minded organisations.

Bright Print Group is proud of its achievements which include:
• reducing water use by 70 per cent since 2007 – a saving of $15,000
• reducing overall electricity usage by 7.5 per cent – with a corresponding cut in greenhouse gas emissions
• recycling 98 per cent of all waste
• upgrading air-conditioning and installing LED lighting throughout its plant, saving 150,000 kilowatt hours or almost $36,000 per year
• installing a water recirculation unit on its computer-to-plate processor – saving 92 per cent of water used in this process, or about $1,000 per quarter.

Going Green and Reaping the Rewards

Visual Impact Magazine has published an article about BPG's environmental initiatives.
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Historic Firm With a Focus on the Future

Article from Proprint Magazine, August 2010
www.proprint.com.au
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From its early beginnings in regional newspapers to its recent track record of acquisitions, the Sydney-based printer has had an ambitious but sensible approach to growth. By Steve Crowe

bpg_building_front.jpgIf you want something done well, do it yourself, goes the adage. It rings true at Bright Print Group. A desire to produce the highest print quality and continuous personal development through ongoing training combine to improve expertise in every area of the business. This desire is clear as soon as you look at the walls of the offices. National Print Awards medals jostle with accreditations in quality assurance, environmental practices and lean manufacturing.

John Bright and Debbie and Craig Burgess believe they have engineered a business to withstand the rigours of a tough market undergoing tough times. The firm is built on foundations that have withstood myriad challenges since the Depression. The business us focused on expertise through education, training and accreditation to international standards.

Bright Print can look back to the 1950s for its origins, but the Bright name and businesses reach much further into the history of the Fairfield district, to the efforts of William Bright in the 1920s when he bought a local suburban newspaper and built a publishing house.

db.jpgHis great granddaughter, Debbie Burgess, enjoys telling the tale and tracing the family line. "My great-grandfather, William, acquired a suburban Fairfield newspaper back in 1928, and eventually he bought several more. It was his great aspiration to have his own newspaper. He was a well-recognised journalist, and was highly regarded in the community here. The Bright family is well known in the area. There are four generations of Bill Brights, including John now. We call him John but his name is William.

"My great-grandfather Bill retired in the late 1950s. He sold a number of his papers to Cumberland Newspapers, which a young Rupert Murdoch had just bought. My grandfather and his twin brother had become involved in the newspaper business. When my grandfather's brother went to work on News of the World for Rupert, my grandfather took a few years off and then started a printing business."

directors.jpgThe Bright name has been associated with print ever since. When Debbie's grandfather retired in the late '70s, her father and his brother took over the reins until their retirement in the late '80s. The current Bright generation, John and Debbie, along with Debbie's husband, Craig, have held the reins since then.

Each member of the family brings special expertise to the business. Debbie started a law degree but then moved across to accounting, and is now completing an MBA. Craig oversees production and John looks after IT and sales.

In the late '80s, Bright Print was an enterprise focused on the typical needs of businesses - invoice booklets, business cards, letterheads and other small format print. Bright used Heidelberg GTOs to produce its product range, but then market and technology developments heralded a change in management thinking.

"With the rise of instant print companies we realised we had to change our direction to stay relevant, so we decided to buy a five-colour press in 1993, which was a huge step because until then we only had single-colour GTOs," says Debbie.

The company also invested in a small digital printer in the early 1990s - one of the first commercial printers in the country to investigate the possibilities of the new technology.

"We did delve into digital many years ago at a low level, and sort of felt our way through the technology and the market demand," says Craig Burgess. "It's grown for us since then."

Bright Print uses two Xerox DocuColors, a black-and-white Océ VarioPrint 6200 series, and a B&W Bryce laser printer.

10col_komori.jpg"The machines are workhorses; we'll push them to the limits in their capabilities. Mail merging, personalisation and security printing are the main streams of work we do on them. Variable-data print is only a part of our work, maybe 15% or so, but it's a nice supplement because it does lead to other offset work from some of our clients."

While the company was quick to stick a toe in the water of digital printing, it's usually more conservative about new technology. Craig points out that they're happy to let other firms take the kudos, and the pain, of being early adopters.

"We've constantly got our eyes open but we're also sceptical. We don't like to be real pioneers - we prefer to let others iron out the bugs first," he says.

The company took a big step forward in production volume with the purchase of a 10-colour Komori Lithrone 40-inch perfector in 2007, which sits alongside a five-colour Komori and a five-colour half-size Komori, as well as six GTOs.

"The 10-colour Komori was the best piece of equipment we ever bought. It took us to the next level, especially in terms of efficiency," says Debbie.

Bright Print has bought numerous ancillary machines in recent years in a bid to do more in-house. The directors believe there are extra margins and greater control in going it alone. These ancillaries include a Yawa die-cutter, a thermal laminator, a UV/aqueous coater, Osako and Muller Martini collator/stitchers, a Bell & Howell mail inserter, shrink wrappers, a celloglazer, and a gluing line presently being installed to upgrade the company's packaging and carton capabilities.

But kit is only way to exert more control. Acquisitions are another. Since the early 1990s, the company has bought several other print companies, each for a specific reason but with an overarching strategy of retaining family control in all operations.

"You have to grow just to maintain your market position," says Debbie. "In 1994 we had an opportunity to purchase a company called Print Out from Arthur Lill, who brought a strong resolve for systems. He was instrumental in putting in a QA system here. We brought it all together in this site in Wetherill Park in 1996."

Acquisition trail
That acquisition proved to be pivotal for the company, encouraging the directors to investigate further afield.

Debbie says: "Bloxham and Chambers was acquired in 2001. That was an opportunity we saw in the market to get ourselves into A1 printing because until that stage, we were still A2. In 2004, Riverstone Printing came onto the market, from the File brothers. They had quite a heavy presence in the advertising market, and that was a market we were keen to make inroads into."

These acquisitions were not simply a means to grab some market share, she insists. There can be much more value in purchasing a company than just shopping for a client list. "By acquiring a company, you get the equipment and the client list, but most importantly, you get the knowledge and experience of that market from the people in that company. The combination of all three factors makes good sense in certain situations."

With a staff of 90 and a client list that stretches into a variety of markets, Bright Print was an attractive takeover target itself several years ago, but the three directors rejected the idea.

"We noticed that other companies were being picked up, and back in the PPG [Pacific Print Group] days, they approached us but we didn't like the model they put forward," says Craig.

"So we thought that we'd sit tight and do what we were doing, and in about five years it should turn around for us. It's about five years now, and we are exactly in the position we wanted to be in - the industry has thinned out, we've got stronger in our capabilities and in our footprint into the industry, and we're poised now to make other acquisitions and to pick up some large clients that have fallen through the cracks of the large players."

This quiet self-confidence with a streak of financial conservatism is instrumental in every decision. While the global financial crisis has had, and is still having, a terrible impact on many companies, Bright Print has weathered it relatively comfortably, partly as a result of its cautious approach to risk.

"We've always taken a very conservative approach to debt, and that's held us in good stead, especially in the last few years," says Debbie. "We've always been very mindful about costs. From the GFC, we've learnt that cash is king, and that you need to always be looking at your bottom line. You can't think that the next sale coming through the door is going to make everything OK.

"Buying work is a very dangerous proposition. We're always looking to trim costs, so in the good times it's brilliant and in the bad times, well, it's not quite so bad. And diversification in the work you do takes away the strain of having all your eggs in one basket," she says.

The three directors have driven a regimen of business and production process analysis to find better ways of doing things and identifying unnecessary expense at the same time.

Debbie says: "One of our biggest desires is to make ourselves as efficient as possible. We've been concentrating on lean manufacturing for some time now, and upskilling people, and incorporating those principles into our everyday operations. Everyone here is involved in training to cert three and cert four."

As a result, the current industry rage about the plummeting price of print is not a top-of-mind concern to the directors of Bright Print. While they obviously feel the strain of competing against printers who take prices to new lows, they are adamant that a line has to be drawn under the costs of operation.

"You can complain about pricing and pricing movements, but in the last 15 years or so, there's been bugger all margin in print anyway unless you can find some niche areas and develop some strengths in value adding for your clients," said Debbie.

"If you just want to compete with every other sausage factory and pump out thousands of sheets of A1 paper, you're going to be competing on price. There's no differentiator," says Debbie.

John Bright sees a common character­istic in print shops that compete only on price. "Pricing is an issue for those who don't really know how to market their business and don't know how to support their customers," he says.

There are better ways to gain business, they argue. It's about client relationships.

"The way we try to build our business is around relationships. If your relationship with your client is not so strong then pricing will always be an issue, and certainly pricing is used as an excuse if the relationship is not as strong as it should be," says Bright.

"You have to build a relationship such that people want to deal with you and want to give you the work because you've worked hard for it and deserve it."

Debbie adds: "Relationships are a big part of what we do. We'd much rather compete on relationships than on price. That's how we've always positioned ourselves. We've never set out to be the cheapest printer in Sydney. We never wanted that title, we don't want that title, we're not interested in that title.

"The cheapest printers in Sydney are no longer printing," she adds.

It is in the combination of OH&S, environment and QA certifications that Bright Print stands out as a genuine industry leader, and is a distinguished example of how active participation in business standards programmes can deliver better outcomes for employers, employees and clients together.

"We've been awarded ISO 14001 certification, and we were named Bronze Sustainability Advantage Partners in the Department of Environment Climate Change and Water NSW (DEECW) recently," says Debbie.

"We undertook the PIAA's Sustainable Green Print certification programme, and we were the second printing company in Australia to achieve Level 3 certification. And we've now also been certified with FSC. We won a gold medal for Environ­mental Initiative at the NSW Print Awards in 2008, and last year we were awarded two commendations, one for Environmen­tal Initiatives, and the other for OH&S Initiatives, as well as three Gold and one Silver for print.

"We've put a lot of effort and time in the last few years to get our green credentials in place. It rounds us off nicely. We've got ISO 9001, which we've had since 1994, and in the early 2000s, we invested a lot of time in getting our OH&S in place, and the environmental credits we've earned give us that trilogy of business certifications.

"That's what makes us different - the care factor," says Debbie. "We've all still got 20 years left in us, and the print, or the communications industry now, is going to change a lot in that time so we have to be very open to new ideas of where the company might go.

We're putting systems in place to enable us to address this."



This article appeared in the August 2010 issue of ProPrint.

Sustainable Businesses Awarded

To mark World Environment Day, 51 NSW business leaders will be awarded for improving sustainability at a recognition breakfast hosted by the Department of Environment Climate Change and Water NSW (DECCW) at the Novotel Sydney Olympic Park tomorrow (Friday) morning.


DECCW
Acting Director General, Simon Smith said the 51 businesses were being recognised as Silver or Bronze Partners for strengthening environmental performance through the Sustainability Advantage Program.

“Businesses are realising the benefits of sustainability, with a combined $13 million saved to date through improved energy and resource efficiency,” Mr Smith said.

“The 428 Sustainability Advantage members have also saved 31,000 tonnes of carbon pollution, more than 240 million of litres of water, 2,400 tonnes of raw materials and diverted 6,000 tonnes of waste from landfill,” he said.

Mr Smith will be presenting awards to regional and metropolitan Sustainability Advantage members from the manufacturing, registered clubs, tourism, aged care and community services, wineries, and tertiary education sectors.

"These businesses are leading by example, proving that productivity and profitability are directly linked with environmental performance," Mr Smith said.

“Member organisations adopt an holistic approach that goes beyond the sole focus of energy and resource savings,” Mr Smith said.

“Through careful planning and monitoring, developing close relationships with supply chains and engaging staff, organisations are setting the foundation for long term environmental gains.”

The first nine businesses to be become Silver Partners, demonstrating significant environmental achievements include:


Converga, St Leonards
The Austral Brick Company, Horsley Park
De Bortoli Wines, Griffith
Focus Press, Enfield
Marquis Bathroom Products, Taylors Beach, Port Stephens
Offset Alpine Printing, Lidcombe
Ontera Modular Carpets, Wentworthville
Schindler Lifts Australia, Alexandria
TAFE NSW Northern Sydney Institute, Crows Nest


This is the second year the Recognition Breakfast event has been held. The Sustainability Advantage Program has been engaging business in improved environmental performance since 2007.

Visit savepower.nsw.gov.au/business for more information about DECCW’s programs to help businesses cut energy use, lower power bills, improve sustainability and reduce their impact on our environment.

The following organisations are being recognised as Bronze Sustainability Advantage Partners, demonstrating commitment to business sustainability:

Organisation - Local Government Area

Offset Alpine Printing Pty Limited - Auburn Council
Albion Park RSL Memorial Club - Shellharbour City Council
Alcatel / Lucent Australia - Strathfield Municipal Council
Baptist Community Services NSW & ACT - Ryde City Council
Becker Underwood Pty Ltd - Gosford City Council
Bright Print Group - Fairfield City Council
Canon Australia Pty Ltd - City of Sydney Council
Cargill Beef Australia - Wagga Wagga City Council
Caroma Industries Limited - Fairfield City Council
CatholicCare Hunter-Manning - Newcastle City Council
Charles Sturt University - Albury City Council
Coleman Greig Lawyers - Parramatta City Council
Compass Housing Services Co Ltd - Newcastle City Council
Davis Langdon Australasia - North Sydney Council
Department of Environment, Climate Change and Water NSW - Sydney City Council
Edstein Creative Stone - Greater Taree City Council
Geofabrics Australasia - Albury City Council
Goodman - Sydney City Council
Hunter Water - Newcastle City Council
Lake Macquarie City Council - Lake Macquarie City Council
Ligare Pty Ltd - Canterbury City Council
Macquarie University - Ryde City Council
North Coast TAFE - Port Macquarie Hastings Council
Oak Flats Bowling and Recreation Club - Shellharbour City Council
OI Australia - Penrith City Council
One Steel Wire - Newcastle City Council
Overall Forge Pty Ltd - Albury City Council
Rheem Australia Pty Ltd - Parramatta City Council
Riverina Cheese - Albury City Council
St George Corporate & Business Bank Western Region / St George Private Hospital - Kogarah Municipal Council
Steber International - Greater Taree City Council
Sydney Turf Club Rosehill Racecourse - Parramatta City Council
Tapex Pty Ltd - Canterbury City Council
The Laminex Group (NSW) - Ballina Shire Council
The Links Shell Cove - Shellharbour City Council
Worth Recycling - Rockdale City Council
YHA Ltd - Sydney City Council

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The Bright Print Group of Companies
ABN 20 001 691 934
8-10 Frank Street Wetherill Park NSW 2164
T: +61 2 9757 3000 F: +61 2 9757 3100
E: sales@brightprint.com.au

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NCP Printing
ABN 20 001 691 934
17 Arnott Street Newcastle West NSW 2302
T: +61 2 4926 1124 F: +61 2 4926 1124
E: sales@ncp.com.au

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© THE BRIGHT PRINT GROUP OF COMPANIES, ABN 20 001 691 934, 8-10 Frank Street, Wetherill Park NSW 2164, Australia.
T: +61 2 9757 3000 F: +61 2 9757 3100 E: sales@brightprint.com.au